Process Cooling for Plastics Industry
Efficient process cooling for the plastics industry is essential to maintain product quality, improve cycle times, and protect production equipment. Our advanced cooling equipment provides high efficiency and stable temperature control for all types of plastics processing operations.
Why Cooling Systems Matter in Plastics Manufacturing
Temperature control is critical in plastics production. In injection molding, cooling can take more than half of the cycle time, and poor cooling often causes warping, surface defects, or production delays.
Reliable process cooling systems stabilize process water, prevent overheating, and extend the life of molds and machines. Modern closed loop and water cooled systems provide precise temperature control and consistent performance during long production runs.
By combining chillers, air handling units, and evaporative cooling systems, manufacturers achieve higher efficiency, lower costs, and better product quality.
Reliable process cooling systems stabilize process water, prevent overheating, and extend the life of molds and machines. Modern closed loop and water cooled systems provide precise temperature control and consistent performance during long production runs.
By combining chillers, air handling units, and evaporative cooling systems, manufacturers achieve higher efficiency, lower costs, and better product quality.
176 TWh
US Consumption 2023
4.4%
Of US Electricity
6.7-12%
Projected by 2028
90%
Water Reduction
Types of Process Cooling Systems for Plastics
Each plastics plant has unique cooling needs depending on the processing equipment, production scale, and ambient conditions. Below are the main solutions designed for high-performance plastics manufacturing.
Industrial Chillers and Portable Chillers
Chillers are the heart of process cooling in plastic injection and extrusion. They remove heat from molds, hydraulic oil, and extruder barrels, maintaining constant operating temperatures.
Key Benefits
- Ensures stable mold temperature and faster cycle times
- Available in portable chiller and centralized configurations
- Compatible with closed loop or water cooled systems
- Improves energy efficiency and reduces downtime
Air Handling Units (AHUs / UMAs)
Air handling units regulate airflow, temperature, and humidity across production areas. They are essential for keeping indoor air clean and stable, reducing thermal stress on workers and machines.
Key Benefits
- Controls air temperature for consistent processing
- Integrates with duct systems and chillers
- Supports proper ventilation and contaminant removal
Industrial Air Coolers and Evaporative Coolers
Industrial air coolers and evaporative coolers use the natural process where water evaporates to remove heat. They are an excellent option for cooling large manufacturing spaces and auxiliary systems.
Key Benefits
- Reduces heat accumulation in molding and extrusion areas
- Improves air quality and comfort for operators
- Uses less energy than conventional air conditioning systems
Adiabatic Dry Coolers
Adiabatic coolers combine air and water pre-cooling to achieve maximum efficiency. They provide consistent cooling for loop systems and process water circulation while cutting water use by up to 90 percent.
Key Benefits
- Ideal replacement for traditional cooling towers
- Reduces water consumption and maintenance
- Delivers steady temperature control for critical processes
Ventilation Systems and HVLS Fans
High-volume, low-speed (HVLS) fans improve air circulation and reduce heat buildup in large production halls. They support overall cooling performance by balancing hot and cool air.
Key Benefits
- Reduces HVAC load and improves energy efficiency
- Keeps working areas cooler and more comfortable
- Extends the lifespan of nearby processing equipment
ACS Anti-Scale Cartridges and Glycon Anti-Scale Solution
Hard water and mineral buildup can reduce the performance of cooling towers, chillers, and piping systems. ACS cartridges and Glycon solutions prevent scale formation and clean internal circuits, maintaining system efficiency.
Key Benefits
- Prevents scaling in pipes and loop systems
- Improves heat transfer and cooling capacity
- Reduces downtime and extends equipment life
Benefits of Efficient Process Cooling Systems
- Maintains stable temperature control during plastics processing
- Enhances product consistency and surface finish
- Reduces cycle times and improves productivity
- Increases energy efficiency and lowers water usage
- Extends machine and mold life through better thermal management
- Supports sustainable, eco-friendly manufacturing practices
